Sensifai MOC Consistency Engine

Product Overview

Sensifai MOC Consistency Engine is a neuro-symbolic platform for continuous manufacturing and energy facilities. During Management of Change (MOC) reviews, changes span dozens of documents. Undetected contradictions cause costly rework, delays, and safety incidents. The engine reconciles 10 document types—including redlined P&IDs, line lists, datasheets, HAZOP tables, and C&E matrices—building topological plant graphs. Applying 21 deterministic rules with AI explainers, it uncovers discrepancies before steel is cut. Sealed SHA-256 dossiers for PSSR bridge digital governance with plant integrity.

The Problem

Plants execute hundreds of MOC packages annually. A valve change touches piping specs, loop ranges, safeguards, and shutdown logic. Ticketing tools track status without verifying consistency. Manual reviews miss clashes, surfacing during commissioning as costly shutdowns, physical rework, and regulatory liability.

How the Product Solves the Problem

The engine automates cross-document reconciliation through deterministic neuro-symbolic analysis. Ingesting documents, it compiles plant graphs. It runs 21 deterministic rules to uncover contradictions, while AI models explain findings citing exact revisions, tags, and values. Engineers disposition findings in a workbench before sealing a SHA-256 audit dossier.

Problem-Solving Flow

Value Creation Model

Shifts defect detection from field construction to early engineering review.

Value Creation Table

Key Benefits

Empowers plant engineering teams to execute changes with deterministic confidence.

Benefits Table

Before vs. After

Replaces fragmented document audits with unified operational intelligence.

Transformation Table

Customer Journey

Embeds across every phase of the plant engineering and MOC lifecycle.

Operational Flow

Who Benefits

Delivers measurable operational value across key plant engineering roles.

Customer Value Table

Business Impact

Delivers quantifiable improvements across key industrial plant metrics.

Business Impact Table

Strategic Value

Modernizes plant MOC with a scalable operating model. Consolidates siloed engineering artifacts into structured intelligence, preserves institutional memory through continuous learning, and provides multi-site governance.

Differentiation

• Neuro-Symbolic Rules: 21 pure-function rules eliminate AI hallucination on safety verdicts.
• Dual Evidence Provenance: Every finding quotes baseline and proposed revisions, tags, and values.
• Multi-Format Native Ingestion: Reconciles P&IDs, spreadsheets, DEXPI 1.4 XML, and DCS exports.
• Cryptographic Sealing: Produces immutable SHA-256 audit dossiers for PSSR compliance.
• Closed-Loop Asset Sync: Directly dispatches verified master data to enterprise CMMS.

Why It Matters

Engineering changes in continuous facilities carry immense operational stakes. Transforming complex packages into verified intelligence ensures modifications are safe, compliant, and sound before physical work begins.