PlasticVision — Industrial AI Quality Inspection Platform

PlasticVision: Industrial AI Inspection for Plastics Manufacturing

PlasticVision empowers injection-molding and extrusion manufacturers to turn existing machine cameras into grounded, auditable, and advisory process intelligence. Built specifically for high-throughput plastics production, PlasticVision automates visual defect detection, short-shot and flash localization, un-ejected part verification, and mold protection alerts without requiring on-site vision engineers or custom machine-level coding.

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Key Capabilities & Architecture

1. SmartMold QA Cavity Inspection

• Automated Mold Monitoring: Optical inspection of mold cavities and ejector pins between machine cycles to verify full part clearance.
• Defect Classification: Detects flash, short shots, sink marks, flow lines, jetting, burn marks, and surface blisters in real time.

2. Rigorous Shadow-Mode Onboarding

• Empirical Validation Gate: Operates silently in shadow mode on historical or live cycles to measure exact escape and false-positive rates before going live.
• Baseline Tensor Training: Establishes golden baselines from 20–50 verified good cycles to minimize false alarms under ambient factory lighting.

3. Safety Boundary by Design

• Strict Advisory-Only Architecture: All alerts and metrics carry safety_classification: advisory. Never arrests safety-rated motion and refuses safety-interlock integrations (EUROMAP 67/81).
• Non-Intrusive Integration: Communicates via standard industrial telemetry protocols (EUROMAP 77, 82, 84, OPC UA, and MQTT) to advise operators and non-safety pneumatic reject gates.

4. Grounded AI & Knowledge Base Retrieval

• Anti-Hallucination Invariants: Powered by centralized Gemini multimodal vision models with versioned JSON Schema validation.
• Root-Cause Hypotheses: Correlates visual defect signatures with polymer melt temperature, injection pressure, and cycle time drift to provide actionable troubleshooting advice.

5. Native Sensifai Ecosystem Integration

• Logto OIDC Single Sign-On: Secure enterprise authentication with PKCE authorization code flow.
• Gatekeeper Metered Billing: Transparent per-cycle usage tracking integrated with customer prepaid wallets.

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Target Manufacturing Applications

• Automotive Plastics: Interior trim, under-the-hood housings, connectors, and precision engineered resin components.
• Medical Plastics: Sterile syringe barrels, pipette tips, fluid connectors, and diagnostic cassettes requiring pristine optical quality.
• Consumer & Industrial Packaging: Caps, closures, thin-wall food containers, and cosmetic packaging.
• Technical Injection Molders: High-cavitation tooling where manual end-of-shift inspection misses intermittent cavity defects.